Bespoke Protective Face Masks
Protective Orthotics 3D Printed Face Masks
Orthotic face masks are custom-made medical devices designed to protect and support injured facial areas during recovery. Using advanced 3D scanning and printing technology, these precision-fitted masks allow athletes and patients to safely return to activities while facial fractures, post-surgical sites, or vulnerable areas heal. Unlike generic sports masks, orthotic face masks are individually engineered to provide targeted protection without compromising breathing, vision, or performance.
We specialise in bespoke orthotics in Birmingham, providing custom-moulded carbon fibre face guards for after nasal, orbital, or zygomatic fractures.
Precision Engineering for Athletes
Using 3D facial scanning, we create a mask that fits your unique anatomy perfectly.
- Offloading Technology: Our masks transfer impact away from the fracture site to stable areas of the face.
- Elite Quality: This is the same technology used by Premier League footballers, NBA, MLB, WWE and Olympic level athletes. This is now available through our private orthotics Birmingham clinic.
At The Orthotics Clinic, we follow a comprehensive process to ensure you receive the most effective and comfortable face mask orthotic. You will have two appointments:
- Assessment / Scanning Appointment
- Fitting Appointment
CRISPIN OCCULUS
Professional orthotic face mask designed for clinical precision and maximum comfort during recovery and sport return
- Contoured to facial anatomy with injury-specific offloading zones
- Manufactured to medical device standards
- Adjustable strap system for optimal tension
- Nasal breathing uncompromised
- Optional padding for enhanced comfort
- Luke Ayling (Leeds United) and James Vaughan (Huddersfield Town) successfully returned to professional football using Crispin masks
Raptor Masks
Raptor Mask is trusted by world elite athletes from NBA, MLB, Premiere League, WWE and olympic medal contenders
- Award-Winning Elite Performance
- Red Dot Design Award 2020 winner, trusted by NBA, MLB, Premier League, WWE, and Olympic athletes worldwide.
- Variable shell thickness with integrated airflow perforations
- Ultra-lightweight yet incredibly strong
- Advanced digital design algorithms
- Professional athletes
- High-impact sports
- Elite competition
- Facial fracture recovery
Advanced Manufacturing Technology
Both the Crispin Occulus and Raptor masks represent the pinnacle of 3D printing technology in sports medicine.
Using industrial-grade HP Multi Jet Fusion printers and medical-grade materials, these masks deliver precision that traditional manufacturing cannot match.
From 3D facial scanning to final product delivery, the entire process is digitized for perfect repeatability and customization.